Product Description
A conveyor will always consist of at least 2 pulleys, head pulley and tail pulley, with additional pulleys used depending on the configuration. Standard-duty pulleys are usually adequate for simple applications, but mine-duty and engineered pulleys are also available where heavy-duty pulleys are required.
Different kinds of conveyor pulleys
KONWEYOUR sells conveyor pulleys in all the following sub-categories:
Head pulleys
The head pulley is located at the discharge point of the conveyor. It usually drives the conveyor and often has a larger diameter than other pulleys. For better traction, the head pulley is usually lagged (with either rubber or ceramic lagging material).
Tail and CHINAMFG pulleys
The tail pulley is located at the loading end of the belt. It comes with either a flat face or a slatted profile (wing pulley), which cleans the belt by allowing material to fall between the support members.
Snub pulleys
A snub pulley improves the traction of the drive pulley, by increasing its belt wrap angle.
Drive pulleys
Drive pulleys, which can also be the head pulley, are driven by a motor and power transmission unit to propel the belt and material to the discharge.
Bend pulleys
A bend pulley is used for changing the direction of the belt.
Take-up pulley
A take-up pulley is used to provide the belt with the proper amount of tension. Its position is adjustable.
| Type | Belt width(mm) | Standard Diameter(mm) | Length(mm) |
| Drive Pulley | 500 | 500 |
Length of the pulley depends on the belt width of the conveyor |
| 650 | 500~630 | ||
| 800 | 630~1000 | ||
| 1000 | 800~1150 | ||
| 1200 | 800~1150 | ||
| 1400 | 1000~1350 | ||
| 1600 | 1150~1600 | ||
| 1800 | 1150~1800 | ||
| 2000 | 1350~2000 | ||
| 2200 | 1600~2200 | ||
| 2400 | 1800~2400 | ||
| Bend Pully | 500 | 250~500 | |
| 650 | 250~630 | ||
| 800 | 250~1000 | ||
| 1000 | 250~1600 | ||
| 1200 | 250~1600 | ||
| 1400 | 315~1600 | ||
| 1600 | 400~1600 | ||
| 1800 | 400~1600 | ||
| 2000 | 500~1600 | ||
| 2200 | 630~1600 | ||
| 2400 | 800~1600 |
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| Material: | Carbon Steel |
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| Surface Treatment: | Baking Paint |
| Motor Type: | Frequency Control Motor |
| Customization: |
Available
| Customized Request |
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Shipping Cost:
Estimated freight per unit. |
about shipping cost and estimated delivery time. |
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| Payment Method: |
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Initial Payment Full Payment |
| Currency: | US$ |
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| Return&refunds: | You can apply for a refund up to 30 days after receipt of the products. |
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What is the difference between a fixed and a swivel pulley?
Fixed and swivel pulleys are two common types of pulleys that differ in their design and functionality. Here are the key differences between these two types:
1. Fixed Pulley: A fixed pulley is a type of pulley that is mounted or attached to a fixed point, such as a beam or a ceiling. It does not move or rotate independently of its mounting point. The primary function of a fixed pulley is to change the direction of the force applied to a rope or cable. When a force is applied to the rope or cable passing through a fixed pulley, the load moves in the opposite direction. However, a fixed pulley does not provide any mechanical advantage, meaning it does not reduce the effort required to lift the load.
2. Swivel Pulley: A swivel pulley, also known as a movable pulley, is designed to rotate or swivel on a separate mounting point. It has a built-in mechanism that allows it to move independently. Unlike a fixed pulley, a swivel pulley is capable of changing both the direction and the magnitude of the force applied to the rope or cable. When a force is applied to the rope or cable passing through a swivel pulley, the load moves in the same direction as the applied force. Additionally, a swivel pulley provides a mechanical advantage by distributing the load’s weight over multiple strands of rope or cable, reducing the effort required to lift the load.
In summary, the main differences between fixed and swivel pulleys are:
– Fixed pulleys are stationary and do not move independently, while swivel pulleys can rotate or swivel on a separate mounting point.
– Fixed pulleys change the direction of the force applied to the rope or cable, while swivel pulleys change both the direction and the magnitude of the force.
– Fixed pulleys do not provide a mechanical advantage, while swivel pulleys provide a mechanical advantage by distributing the load’s weight over multiple strands of rope or cable.
Both fixed and swivel pulleys have their specific applications and can be used individually or in combination with each other to achieve desired mechanical functions in various systems and setups.
What role do pulleys play in modern elevators and hoists?
Pulleys play a crucial role in modern elevators and hoists, enabling the smooth and efficient vertical movement of loads. They are integral components of the lifting mechanisms, providing mechanical advantage and facilitating safe and controlled operation. Here’s how pulleys are used in modern elevators and hoists:
1. Lifting Mechanism: In elevators and hoists, pulleys are part of the lifting mechanism that moves the load vertically. They are typically combined with cables, ropes, or belts to create a pulley system. By distributing the load’s weight across multiple lines and changing the direction of the applied force, pulleys make it easier to lift heavy loads. The number and arrangement of pulleys can vary depending on the specific design and requirements of the elevator or hoist.
2. Counterweight Systems: Modern elevators often utilize counterweight systems to offset the weight of the elevator car and reduce the amount of power required for operation. Pulleys play a crucial role in these systems by guiding the cables connected to the counterweight. As the elevator car moves up or down, the counterweight moves in the opposite direction, balancing the load. The pulleys in the counterweight system help distribute the weight and ensure smooth movement.
3. Traction Control: Pulleys are also involved in the traction control mechanism of elevators and hoists. Traction elevators use ropes or belts that pass over a series of pulleys, known as sheaves, to create traction. An electric motor drives the sheaves, causing the ropes or belts to move. By adjusting the rotational movement of the sheaves, the speed and direction of the elevator or hoist can be controlled. The pulleys in the traction control system enable precise and reliable operation.
4. Safety Systems: Pulleys play a crucial role in the safety systems of elevators and hoists. For example, in traction elevator systems, overspeed governors utilize pulleys to detect excessive speed and activate the safety brakes in case of a malfunction. The pulleys in these safety systems help monitor and control the elevator’s speed, ensuring passenger safety.
5. Maintenance and Service: Pulleys in modern elevators and hoists are designed to be durable and require minimal maintenance. They are often equipped with sealed bearings or other lubrication systems to reduce friction and wear. This ensures the longevity and reliability of the pulley systems, minimizing downtime and maintenance costs.
Overall, pulleys are essential components in modern elevators and hoists, enabling vertical movement, providing mechanical advantage, ensuring safety, and facilitating efficient operation. They contribute to the smooth and controlled lifting of loads, making elevators and hoists reliable and indispensable tools in various industries and buildings.
What is a pulley, and how does it function in mechanical systems?
A pulley is a simple machine consisting of a grooved wheel and a rope, cable, or belt that runs along the groove. It is used to transmit force and motion in mechanical systems. Here’s a detailed explanation of how a pulley functions:
1. Mechanical Advantage: The primary function of a pulley is to provide mechanical advantage. By changing the direction of the force applied and distributing it over multiple segments of the rope or belt, a pulley system allows for easier lifting or moving of heavy loads. The mechanical advantage gained depends on the number of pulleys used in the system.
2. Force Transmission: When a force is applied to one end of the rope or belt, it creates tension that causes the pulley to rotate. As the pulley turns, the force is transmitted to the load attached to the other end of the rope or belt. This force transmission allows for the movement and manipulation of objects in mechanical systems.
3. Directional Change: One of the key functions of a pulley is to change the direction of the applied force. By redirecting the force along a different path, a pulley system enables the operator to exert force from a more convenient or advantageous position. This directional change is particularly useful in situations where the force needs to be applied vertically, horizontally, or at an angle.
4. Speed and Torque Conversion: In addition to changing the direction of force, pulleys can also be used to convert speed and torque in mechanical systems. By varying the size of the pulleys or using pulleys of different diameters, the rotational speed and torque can be adjusted according to the requirements of the system. This speed and torque conversion allows for the optimization of power transmission and the matching of different rotational speeds between input and output components.
5. Multiple Pulley Systems: Pulleys can be combined in systems to achieve increased mechanical advantage or to create complex motion patterns. In systems with multiple pulleys, such as block and tackle arrangements, the load is distributed over several segments of rope or belt, further reducing the effort required to lift heavy objects. These systems are often used in cranes, elevators, and other applications where heavy lifting is necessary.
6. Fixed and Movable Pulleys: Pulleys can be categorized as fixed or movable. A fixed pulley is attached to a stationary structure, and its main function is to change the direction of force. A movable pulley, on the other hand, is attached to the load being moved and moves with it. Movable pulleys provide mechanical advantage by reducing the effort required to lift the load.
7. Belt and Rope Pulleys: Pulleys can have different designs depending on the application. Belt pulleys typically have a grooved surface to grip and guide belts, while rope pulleys have a smooth surface to minimize friction and prevent rope wear. The choice between belt and rope pulleys depends on factors such as load requirements, operational environment, and desired efficiency.
Overall, a pulley is a versatile mechanical device that functions as a force multiplier, directional changer, and speed/torque converter in mechanical systems. Its ability to provide mechanical advantage, change force direction, and facilitate complex motion patterns makes it an essential component in various applications, including lifting, transportation, and power transmission.
editor by CX
