Engineering Construction Machinery Steel Casting

Engineering Construction Machinery Steel Casting

Engineering YWIN YWINry Steel YWIN
1. Organization Profile:

 
Specializing in the producing of lost wax investment decision castings and finished goods in carbon metal and alloy steel, our business is a world class manufacturer and supplier of investment castings in China. It is composed of 2 major amenities, equally steel casting foundry and CNC machining manufacturing unit which allow us to provide both precision castings and finished items with an once-a-year production ability of above twenty,000 tons, and the goods are primarily exported to Europe, America, Japan and other locations all around the globe.
The headquarters of our firm is located in the famous industrial town YWIN, Montreal in China. It is extremely hassle-free to be achieved with an advantageous geographic position it is situated about 30 kilometers away from the Bei-lun Port which is the second biggest port in China, and about fifteen kilometers absent from the Lishe International Airport. The principal production foundation of the cast steel foundry is found in Qiucun City, YWIN, Montreal, a distance of 15 kilometers away from the Headquarters. Our firm was established in 1992, it handles a total location of 40,500 sq. meters and now has far more than 500 staff, such as 10 engineers and sixty specialists. The organization owns a brand-new foundry, which handles an spot of far more than thirty,000 sq. meters.
Our products cover a wide variety of industries like practice railway, vehicle truck, development equipment, mining machinery, forklift, agricultural machinery, shipbuilding, petroleum machinery, design, valve and pumps, electric device ,hardware, electrical power tools and so on. We are capable to make products according to customers’ drawings or samples, we focus on equally carbon metal and alloy metal. Up to nowadays, far more than one hundred raw materials and five,000 varieties of distinct merchandise have been produced and made by us. We are familiar with the numerous industrial standards, this kind of as Chinese GB, American ASTM, AISI , German DIN, French NF, Japanese JIS, British BS, Australian AS and Association of American Railroads (AAR ) and other industrial expectations.

 

two. History:
Because 1992

1992 Montreal YWIN Longxing YWINry Manufacturing Manufacturing facility was set up. Primarily engaged in machining.
1999 Renovation expenditure casting generation traces in Longxing, creation of precision casting, production capability of 5000 tons.
2001 Obtained ISO9001:2000 certificate.
2003 Goods began to export.
2005 Montreal YWIN Huawei investment decision casting  co.,ltd was proven. 
2007 Cooperating with Bombardier, very first the OEM railway client abroad.
2008 All casting creation line moved to Huawei, manufacturing ability of 15000 tons.
Cooperating with Hyundai motor business in North The us, the initial OEM car client overseas.
2009 Montreal Qianhao steel item  co.,ltd was set up. Largely engaged in machining and import &  export enterprise.
2011 Attained TS16949:2009&ISO14001:2004 certificate.
2012 Cooperating with Doosan in Korea, first the OEM design machinery customer overseas.
2013 Huawei expanded production potential to 20000 tons.
2014 Setting up ERP production management system, implementation of 6S management.
2015 Constructing a entirely automatic wax and shell creating approach circulation line in Huawei.

three. Overview of Factory—Huawei Investment decision YWIN

 

  1. Proven in 2005, plant location addresses much more than thirty,000  square    meters, with a lot more than 350 employees.
  2. Utilizing YWINd misplaced wax expenditure casting procedure, outfitted with many modern day varieties of power-saving & environmentally-welcoming creation lines including a completely automated wax and shell generating procedure movement line, as properly as two mesh belt furnace warmth remedy manufacturing strains.
  3. Yearly manufacturing potential is 20,000 tons.

 
4. Overview of Manufacturing unit—Qianhao Machining (predecessor is Longxing equipment )
 

  1. Proven in 1992,plant spot addresses ten,000 square meters, with a lot more than a hundred and sixty workers.
  2. Geared up with comprehensive YWINd CNC machining equipments, like much more than 20 vertical and horizontal facilities, and a lot more than 30 CNC machines  and fifty other machining equipments.
  3. The machining facility is completely impartial from the casting foundry and has an impartial management crew and tailored enterprise model to go well with.  In addition to the casting, forging and machining, it also has the facility to  machine numerous  profiles.

5. Our Mission:
Create the Greatest Price for YWINers,Add for Gear Manufacturing in the Planet.
six. Our Values:
Relocating with the Times
Pioneering and Innovation
Harmony and Win-Win
Striving for Excellence
 
7. Human Sources:
Working Style: Sincere pragmatic ,  Persistent effort ,  Teamwork ,  Struggle&Transcend
Staff Graphic: Elegant type,  Polite and courteous,  Warmly and humble,  Be neither Arrogance nor Inferiority,  Preciseness and Expert.

Human methods
YWIN Engineers three
Content Engineers 1
Heat Therapy Engineers1 1
Machining Engineers12 five
Professional Technician 12
QA 28
Manufacturing Professionals 55
Sales &YWINer Support Staffs18 18
Direct Labor 390
Total :513

8. Annual Turnover:
Envisioned Goal : Up to two 514 , once-a-year turnover exceeds 60 million bucks

         Annual turnover(Device: Million Dollars)
2005 $ seven.4m
2006 $ nine.0m
2007 $ twelve.6m
2008 $ sixteen.0m
2009 $ 10.7m
2 514 $ 15.5m
2011 $ eighteen.4m
2012 $ 17.6m
2013 $ 26.9m
2014 $ 32.6m
2015  $ 34.1m
2016 $ 36.6m

nine. Solution Descripition:
 

Description Investment casting 
Content Carbon steel, alloy metal, stainless metal
Method Missing wax casting + cnc machining
YWIN dimension tolerance CT7
YWIN area roughness Ra twelve.5um
YWIN fat variety .1-90kg
Measurement Max linear measurement: 1200mm, Max diameter dimensions: 600mm
Machining YWIN Positioning accuracy .008mm, Rep. position. accuracy .006mm
Machining floor roughness Ra0.8~6.3um
Max Machining Vacation Of Spindle 1900mmx850mmx700mm
Max Machining Turning Diameter 830mm
Content normal GB, ASTM, AISI, DIN, BS, JIS, NF, AS, AAR…….
Surface area treatment method KTL(E-coating), Zinc plating, Mirror Sprucing, Sand Blasting, Acid pickling,  black oxide, Painting, Hot galvanizing,Powder coating, Nickel plating
Provider obtainable OEM & ODM 
Quality handle defects,a hundred% inspection ahead of packing  
Software Teach & railway, vehicle& truck, development machinery, forklift, agricultural machinery, shipbuilding, petroleum machinery, building, valve and pumps, electrical machine, hardware, power tools and so on.

ten. Solution Profile:

one. Material percentage alloy steel:forty five%          
carbon metal:35%
stainless metal:ten%
iron:10%
two. YWIN bodyweight share .1-5kg:forty%
five-20kg:30%
20-40kg:20%
above 40kg:ten%
three. YWIN share Parts for train & railway: twenty five%
Parts for automobile & truck: thirty%
Parts for development equipment & forklift: twenty five%
Elements for agricultural equipment:10%
Other machinery elements:10%
four. Globa industry share United States:thirty%
Europe:35%
Japan& Korea:fifteen%
Domestic marketplace:15%
Other:fifteen%
five. Manufacturing ability Manufacturing Capability: twenty five,000 tons / 12 months
The Current Creation Output: eighteen,000 tons / year
Generation Saturation Proportion:seventy two%

eleven. Production  Process:
Method design⇒ Tooling making ⇒ Wax injection ⇒Wax sample assembly⇒ Mold preheat ⇒ Wax removal ⇒Stuccoing ⇒Dipping YWIN⇒  Mold shake out  ⇒Work piece cut-off ⇒ Grinding ⇒ Pack& transport ⇒ Final inspection  ⇒Machining ⇒ Heat treatment

twelve. Key Machining Products Checklist:

Machining Abilities
A few-Axis turning centre: one Four-Axis Vertical YWIN Centre: 21
Four-Axis Horizontal YWIN Center: one CNC Milling YWIN: six
Vertical Lifting Milling YWIN:4  Universal Milling YWIN: two
Plane Milling YWIN: 2 Fase Milling YWIN: 3
CNC Lathe YWIN: 27 Oblique Manual CNC Lathe YWIN: two
Motor Lathe YWIN: six Special Lathe: 5
Radial Drilling YWIN: four Porous Drilling YWIN: 1
CNC Drilling YWIN: 5 Cylindrical Drilling YWIN: eleven

13. Key Screening Equipments:

one.Immediate-Looking through Spectrometer 12.3D Scanner
2.Non-make contact with infrared thermometer 13.Coordinate Measuring YWIN
three.YWINlographic Microscope 14.Surface Roughness Tester
4.Stress Tester fifteen.Ultrasonic Testing YWIN(HS600)
5.Minimal Temperature Chamber For Impact Specimen 16.Coating thickness gauge
six.Effect Examination YWIN seventeen.Moveable Magnetic Particle Tester
7.Magnetic Particle Screening YWIN eighteen.Transportable Hardness Tester
8.Ultrasonic Screening YWIN 19.Hardness Check  YWIN
9.X-ray tester 20.Rockwell Hardness Take a look at YWIN
10.Surface area Roughness Tester 21.Contact infrared thermometer
11.Movie Measurement YWIN  

14. We provide various check services as pointed out under:

one. Chemical analysis
2. Tensile toughness
three. Elongation price
four. Shrinkage fee
5. Effect test 
six. Harness check
7. YWINlography
eight. Non-harmful tests(such as dye-penetrant, ultrasonic, magnetic particle and radiography)
nine. Area roughness test 
10. CMM test 
11. 3D scanner 

fifteen. APQP and Inspection Report:

APQP-YWIN  

  1. Procedure Flow Diagrams
  2. Control Strategy
  3. Method FMEA
  4. YWIN Procedure Instruction
  5. Solidification Simulation Report
  6. Heat Remedy Operate Instruction
  7. YWIN Closing Quality Handle WI
  8. Visible Inspection VI For Surface Irregularities
APQP-Machining 

  1. Procedure Stream Diagrams
  2. Management Plan
  3. Approach FMEA
  4. Machining Procedure Instruction
  5. Gauge Record And Validation Strategy
  6. Final Good quality Control WI 
Inspection Report-YWIN

  1. Content Test Report(A)
  2. Substance Take a look at Report(B)
  3. Magnetic Particle Inspection Report
  4. Ultrasonic Examination Report
  5. Radiographic Test Report
  6. Destructive Take a look at Report
  7. Coating Test Report
  8. Visible Inspection Report
  9. YWIN Inspection Report
Inspection Report-Machining 

  1. Dimensional Inspection Report(A)
  2. Dimensional Inspection Report(B)
  3. CMM Report
Other High quality Document 

  1. PPAP Checklist
  2. Measurement System Evaluation Review
  3. Method Functionality Studies
  4. Corrective Motion Report(8D)
  5. Packaging Instruction

16. Main Competition Rewards:
Advantages one:Large Engineering and Technical Capacity

  1. An industry’s leading engineering technical staff , with unique skills and rich experience in product style, casting ,warmth managing and machining fields.
  2. Primarily based on consumer wants, in the starting of product advancement, offer a answer, casting design and style, by structural ingredient made to casting areas, optimize the product design, then minimize costs and making the best benefit for the consumers.
  3. Particular Methods Enable LONGXING to Be Qualified with Those Problems at Wax Injection & Shell Creating Methods When Producing the Elements with Inner-Refined-Structures.
  4. Use casting simulation examination program software 100%  to guarantee the accomplishment of the one-time demo sample.

Advantages two: YWINd Inspection Gear & Sturdy Quality Assurance Capability

  1. Our tests equipments are not only top in the sector, and also has a very full assortment, they are components guarantee to ensure us keep on to give large-high quality goods for our customers.
  2. Carrying out ISO9001 and TS16949 quality administration program, total implementation of 6S and Kanban internet site management, which is software guarantee of the top quality.
  3. IQC, IPQC and FQC good quality administration staff to control the whole production approach, properly prevent the era of  unqualified merchandise.
  4. Our casting’ PPM ≤1000 Machining ‘ PPM ≤600.
  5. We sticks to the good quality management philosophy that “Beginning from the client wants and ending with their gratification, concentrating on client needs and exceeding their anticipations”.

Advantages3: Excellent YWINer Support

  1. LONGXING can offer customers with great services, our workers have abundant commercial expertise, excellent language capacity, and abundant foundry or mechanical history. We are fully commited to delivering buyers with precise, watchful and speedy support.
  2. Quotation, Good quality Complaints and E-mail Response get quickly effective opinions inside of 48 hours.
  3. We have carried out an information-dependent administration which is driven by an ERP and PMC system, to guarantee on time delivery rate: ninety five%

 Benefits four: Potent Deep-processing Ability 
  It is the greatest core competitive gain distinct with other individuals in the business

  1. Machining ability as the very same as casting, the machining facility is completely impartial from the casting foundry and has an independent management group and customized enterprise model to go well with.
  2. LONGXING has concluded a transformation and upgraded to a deep-processing company with expanded production abilities and is dedicated to be equipped with other capabilities besides casting, we emphasis on creating terminal goods for top-stop markets.
  3. High technological content material in machining, and casting with sheet metallic, welding, assembling, LONGXING has the most competitive advantage, it is the very best choice for you.

17. Get in touch with Info:

 

Engineering Construction Machinery Steel Casting