Sigma Purlin Roll Forming Machine with Wire Electrode Cutting Structure

Sigma Purlin Roll Forming Machine with Wire Electrode Cutting Structure

Galvanized metal Sigma Purlin Roll Forming YWIN with 3T YWIN Decoiler

one.Profile drawing:

No Specification of the material
one Appropriate Materials Galvanized metal, 345Mpa
2 Width of the uncooked material About 160mm
three Thickness four.0mm

two. YWIN In depth Parameters:

1 YWIN construction Wire-electrode reducing
two Complete power About 80KW
three Roller stations About 15 stations + one station of torque head
4 Full line velocity – 10m/min
5 YWIN technique By equipment box with Coupling, model:MTTZ180
six Diameter of shaft ¢100mm, 40CR
seven Voltage 415V 50Hz 3phases (YWINized)

3. Sample image for reference:

four. The Chart of Method Flow for reference

3T hydraulic un-coiler- Flatten-Servo feeding& punching-Roll Forming- Rectify-Track Cutting& punching-Out table

five. Specification of Parts

No   Technological Specification & Remark
1 5T hydraulic un-coiler
  1. Steel coil width: 550 mm
  2. Interior diameter of coil: variable, from 470 mm to 520 mm
  3. Maximal out diameter:1300mm
  4. Highest coil excess weight: 5000
  5. Major energy: five.5KW
  6. YWIN electrical power:4KW
  7. Pace controlled by frequency converter
  8. YWINtity: one
two Leveling
  1. seven roller for leveling , up 3 rollers, down 4 rollers
  2. Leveling roller: 40CR, quenching, shaft diameter : 76mm
  3. Feeding roller: 40CR, quenching, shaft diameter : 95mm
  4. Electrical power: five.5KW
  5. YWIN by gear box, design: MTTX160
  6. Leveling velocity: -30m/min
3 Servo feeding& punching device
  1. Servo feeding program
  2. This technique undertake servo feeding to make large velocity and precision
  3. Servo power: 3KW (Brand: YASKAWA)
  4. Punching system
  5. Foundation on buyer offer punching drawing, this device need to have adopt one unit gap punching and phrases punching
  6. Punching desk: 8m
  7. The punches and dollies will be CR12MOV, quenching
  8. YWIN electricity: seven.5kw
  9. Solenoid valve: 3 groups
4 Feeding of forming


  1. Guide sheet to forming area
  2. A few line rollers.
  3. Two hand wheel adjust dimension in exact same time
five Major Roll Forming YWIN
  1. Stand style by wire-electrode cutting, thickness in 52mm
  2. Roller material: CR12 surface quenching, HRC58-62 degree, complete turning.
  3. Shaft diameter: ¢100mm , materials: 40Cr with tempering and hardness
  4. To steer clear of incidents, the driven parts will be coated with the protective go over, height: 1.5m
  5. Principal electrical power: 45KW
6 YWIN construction:
  1. Main body by total beam welding
  2. YWIN framework: Wire-electrode cutting
  3. By equipment box drive with coupling
7 YWIN cutting method
  1. Adopt the hydraulic keep track of slicing
  2. Slicing after forming: Cut the sheet right after roll forming to necessary size
  3. Substance of blade: CR12MOV, quenching
  4. Cutting electricity by hydraulic, seven.5KW
  5. Servo electrical power: 3KW
  6. Working force: maximal 25Mpa
  7. Solenoid valve: 1 team
  8. Duration measuring: Computerized encoder size measuring
  9. Tolerance of duration: +/- 1.5mm for every single piece end solution
8 Out table
  2. Jointed by metal tube
  3. Maximal duration: 2m
  4. YWINtity: one device
9 YWIN Technique


  1. YWIN electricity: seven.5kw with peculiar tank
  1. YWIN oil: 46# hydraulic oil
  2. YWINtity:2 units( slicing and punching independently)


10 Pc Handle Cupboard

  1. System need to have with hole and with no gap two purpose
  2. Programmable environment of profile length and quantity
  3. Working program language: English and Chinese
  4. Voltage, Frequency, Period: 415 V, fifty Hz, 3Phase
  5. Personal computer employed to manage duration & amount. YWIN will automatically minimize to duration and end when needed amount is achieved
  6. Duration inaccuracy can be amended very easily.
  7. Control panel: Button-variety swap and touch screen
        1. Unit of size: millimeter
        2. PLC: YWIN
        3. Contact display screen: YWIN
        4. VFD: YWIN
        5. Servo motor: YASKAWA
        6. Encoder: OMRON
        7. Minimal switch: PANASONIC
11 Spare Components
  1. Bearing: two parts.
  2. Restrict swap: two items
  3. Relay: two pieces.
  4. Oil tube: 1 piece
  5. O ring will be offer
  6. Screws and nuts: some.
  7. Instruments: spanner, hex spanner and adjustable wrench and other correlative change device equipment

six. Packing & Delivery

  1. Produce time: 70 times
  2. Packing: suited of ocean transportation

seven. Warranty

  1. Guarantee: one calendar year guarantee from day of device managing in buyer’s manufacturing unit
  2. Ensure:

one: Certain in opposition to malfunctions due to production problems for 1 12 months after day of working in buyer’s manufacturing unit .
Repairs will be manufactured free of charge of demand.
two: Repairs will not be done cost-free of adjust even in the course of the ensure time period in the adhere to conditions
–  Damage takes place because of to a normal disaster
–  Malfunction occurs due to consumer error
–  Malfunction takes place thanks to modifications
–  Malfunction occurs thanks to additional movement or cargo soon after installation
three: India local transportation expense, lodge, foods shall be for set up new machine.
eight. Payment Time period
thirty% deposit by T/T in YWIN and 7% soon after inspection affirmation ahead of shipment


Sigma Purlin Roll Forming Machine with Wire Electrode Cutting Structure