Sigma Purlin Roll Forming Machine with Wire Electrode Cutting Structure

Galvanized metal Sigma Purlin Roll Forming YWIN with 3T YWIN Decoiler

one.Profile drawing:

No	Specification of the material
one	Appropriate Materials	Galvanized metal, 345Mpa
2	Width of the uncooked material	About 160mm
three	Thickness	four.0mm

two. YWIN In depth Parameters:

1	YWIN construction	Wire-electrode reducing
two	Complete power	About 80KW
three	Roller stations	About 15 stations + one station of torque head
4	Full line velocity	– 10m/min
5	YWIN technique	By equipment box with Coupling, model:MTTZ180
six	Diameter of shaft	¢100mm, 40CR
seven	Voltage	415V 50Hz 3phases (YWINized)

3. Sample image for reference:

four. The Chart of Method Flow for reference

3T hydraulic un-coiler- Flatten-Servo feeding& punching-Roll Forming- Rectify-Track Cutting& punching-Out table

five. Specification of Parts

No		Technological Specification & Remark
1	5T hydraulic un-coiler	Steel coil width: 550 mm Interior diameter of coil: variable, from 470 mm to 520 mm Maximal out diameter:1300mm Highest coil excess weight: 5000 Major energy: five.5KW YWIN electrical power:4KW Pace controlled by frequency converter YWINtity: one
two	Leveling	seven roller for leveling , up 3 rollers, down 4 rollers Leveling roller: 40CR, quenching, shaft diameter : 76mm Feeding roller: 40CR, quenching, shaft diameter : 95mm Electrical power: five.5KW YWIN by gear box, design: MTTX160 Leveling velocity: -30m/min
3	Servo feeding& punching device	Servo feeding program This technique undertake servo feeding to make large velocity and precision Servo power: 3KW (Brand: YASKAWA) Punching system Foundation on buyer offer punching drawing, this device need to have adopt one unit gap punching and phrases punching Punching desk: 8m The punches and dollies will be CR12MOV, quenching YWIN electricity: seven.5kw Solenoid valve: 3 groups
4	Feeding of forming	Guide sheet to forming area A few line rollers. Two hand wheel adjust dimension in exact same time
five	Major Roll Forming YWIN	Stand style by wire-electrode cutting, thickness in 52mm Roller material: CR12 surface quenching, HRC58-62 degree, complete turning. Shaft diameter: ¢100mm , materials: 40Cr with tempering and hardness To steer clear of incidents, the driven parts will be coated with the protective go over, height: 1.5m Principal electrical power: 45KW
6	YWIN construction:	Main body by total beam welding YWIN framework: Wire-electrode cutting By equipment box drive with coupling
7	YWIN cutting method	Adopt the hydraulic keep track of slicing Slicing after forming: Cut the sheet right after roll forming to necessary size Substance of blade: CR12MOV, quenching Cutting electricity by hydraulic, seven.5KW Servo electrical power: 3KW Working force: maximal 25Mpa Solenoid valve: 1 team Duration measuring: Computerized encoder size measuring Tolerance of duration: +/- 1.5mm for every single piece end solution
8	Out table	Jointed by metal tube Maximal duration: 2m YWINtity: one device
9	YWIN Technique	YWIN electricity: seven.5kw with peculiar tank YWIN oil: 46# hydraulic oil YWINtity:2 units( slicing and punching independently)
10	Pc Handle Cupboard	System need to have with hole and with no gap two purpose Programmable environment of profile length and quantity Working program language: English and Chinese Voltage, Frequency, Period: 415 V, fifty Hz, 3Phase Personal computer employed to manage duration & amount. YWIN will automatically minimize to duration and end when needed amount is achieved Duration inaccuracy can be amended very easily. Control panel: Button-variety swap and touch screen Unit of size: millimeter PLC: YWIN Contact display screen: YWIN VFD: YWIN Servo motor: YASKAWA Encoder: OMRON Minimal switch: PANASONIC
11	Spare Components	Bearing: two parts. Restrict swap: two items Relay: two pieces. Oil tube: 1 piece O ring will be offer Screws and nuts: some. Instruments: spanner, hex spanner and adjustable wrench and other correlative change device equipment

six. Packing & Delivery

Produce time: 70 times
Packing: suited of ocean transportation

seven. Warranty

Guarantee: one calendar year guarantee from day of device managing in buyer’s manufacturing unit
Ensure:

one: Certain in opposition to malfunctions due to production problems for 1 12 months after day of working in buyer’s manufacturing unit .
Repairs will be manufactured free of charge of demand.
two: Repairs will not be done cost-free of adjust even in the course of the ensure time period in the adhere to conditions
– Damage takes place because of to a normal disaster
– Malfunction occurs due to consumer error
– Malfunction takes place thanks to modifications
– Malfunction occurs thanks to additional movement or cargo soon after installation
three: India local transportation expense, lodge, foods shall be for set up new machine.
eight. Payment Time period
thirty% deposit by T/T in YWIN and 7% soon after inspection affirmation ahead of shipment